Sustainable Packaging

Detpak developed a new sustainable packaging range for fresh produce, in response to Australian grocery and convenience stores looking for alternative sustainable solutions to their produce packaging.

Whilst there are other sustainable packaging solutions available, this specific category had a range of essential criteria that required innovation and expertise.

In response to this need, Detpak recently developed a range of ten paper and board packaging items, suitable for use with over 30 different fruits and vegetables to replace the traditional plastic packaging often used for fresh produce. Detpak worked with several fresh produce vendors in the development of the range, with numerous considerations considered to ensure the solutions were suitable.

“Windows in the products allow visibility of the fresh produce for consumers and produce quality inspections, while vent holes allow breathability. The raw materials used in the range can also cope with the moisture to which the packaging is exposed during transport and refrigeration and are of a suitable strength to survive the product life cycle – from produce packing, transport, storage, shelf display filling and customer handling,” said Tom Hilder, Product Designer at Detpak.

“While the range includes ten standard packaging items, some are suitable for a variety of produce types. These products also come in multiple variations, such as different sizes and window shapes, and can be customised. The range options are almost endless,” said Tom.

Innovative solutions were implemented to ensure the range was adaptable to the requirements of a range of fresh produce, such as the use of Detpak’s RecycleMe™ technology as a moisture barrier. This was necessary to ensure the product shelf-life requirements were met whilst still allowing the packaging to achieve the Australasian Recycling Label (ARL) for kerbside recyclability.

The RecycleMe™ lining is exclusive to Detpak in Australia and New Zealand and provides a highly mineralised resin alternative to traditional coatings, backed by extensive testing and international pulping certification. The formulation not only provides an equal barrier but reduces plastic use by 40%.

“With the Australian Government committed to working with industry to apply the ARL to at least 80% of supermarket products by December 2023, RecycleMe™ is a great solution for recyclable, coated paper and board, across a range of products,” said Tom.